External Three-Color Signal Module

The New Standard for Smart Factory Monitoring
As Industry 4.0 advances, the need for real-time monitoring of production equipment has significantly increased. Traditional machines rely on status lights and buzzers to provide alerts, but these require personnel to be physically present to verify machine conditions. In a 24/7 production environment, this approach poses major challenges in efficiency and management.

The External Three-Color Signal Module is designed for non-invasive installation, allowing seamless integration with existing equipment. It features an RGB sensor for precise detection of status light changes and transmits data via MQTT and Wi-Fi/Ethernet for real-time remote monitoring. This module not only meets the monitoring needs of both new and legacy equipment but also helps businesses reduce installation and maintenance costs, enabling the transition to an efficient, smart factory.

Application Scenarios: Comprehensive Smart Monitoring

In modern manufacturing, equipment monitoring is essential for improving management efficiency. With the External Three-Color Signal Module, companies can establish an advanced, real-time monitoring system that enhances decision-making speed while reducing the need for manual inspections.

Smart Factory Monitoring


In highly automated environments, real-time equipment status tracking is critical. The External Three-Color Signal Module enables continuous monitoring without requiring on-site personnel, allowing managers to remotely oversee machine conditions and make quick, informed decisions.

Upgrading Legacy Equipment


Older machines can be easily modernized with this module. Without modifying internal structures, legacy equipment can gain remote monitoring capabilities, extending its operational lifespan and improving efficiency.

Remote Monitoring and Maintenance


Engineers and maintenance personnel can check machine status remotely using MQTT and Wi-Fi/Ethernet connectivity. This reduces the need for on-site inspections, significantly lowering maintenance costs and improving response times.

Large-Scale Production Line Management


Industries such as semiconductor manufacturing, electronics production, and automotive components require precise monitoring across highly automated production lines. This module ensures smooth operations and enhanced management efficiency, driving automation and productivity.
FEATURES
  • Plug-and-Play, Easy Installation: Designed for quick setup, the module uses a strap-mounting system, eliminating the need for complex wiring or modifications. It is compatible with both new and existing machines, making the upgrade process effortless. 
  • Wireless Data Transmission, Lower Costs: Unlike traditional monitoring systems that require additional I/O cards or hardware modifications, this module transmits data via Wi-Fi and Ethernet, reducing installation and maintenance expenses. 
  • Multi-Protocol Support for Seamless Integration: Compatible with MQTT and JSON communication protocols, it can be effortlessly integrated into Manufacturing Execution Systems (MES), Enterprise Resource Planning (ERP) platforms, or Industrial IoT frameworks, offering high scalability and adaptability.
  • High-Precision RGB Sensor for Accurate Monitoring: The built-in RGB sensor precisely detects red, yellow, and green status lights, providing accurate machine condition feedback, reducing false alerts, and improving operational efficiency. 
  • Remote Management with Flexible Configuration: Users can configure and monitor devices via mobile applications or web-based platforms, ensuring real-time access to equipment status and enhancing factory management efficiency.
  • Patented Design for Industrial Durability: Built with high-durability resin materials, this module is designed to withstand harsh industrial environments. It also features a patented design (Patent No: I676159) to ensure long-term stability and reliability.
Why Choose the External Three-Color Signal Module?
Adopting the External Three-Color Signal Module means investing in a smarter, more efficient monitoring solution. Designed for industrial-grade reliability, it ensures stable performance in high-demand environments, making it suitable for various manufacturing applications. Its external installation approach eliminates the need for machine modifications, allowing companies to seamlessly integrate it into their existing infrastructure.

With high compatibility across different machine types and support for multiple communication protocols, this module provides businesses with greater flexibility during implementation. Additionally, by eliminating the need for I/O cards and internal circuit modifications, it helps lower deployment and maintenance costs, making smart factory upgrades more accessible.

The module's real-time remote monitoring capabilities, accessible via mobile devices and cloud platforms, enable managers to track equipment conditions anytime, anywhere. This enhances production efficiency, reduces downtime, and prevents unexpected failures. Whether for new or legacy equipment, the External Three-Color Signal Module delivers an intelligent, digital monitoring experience, making it the ideal choice for Industry 4.0 transformation.